Tuesday, October 28, 2014

Mainline Installation Begins...

Before beginning work on mainline installation, Landscapes Unlimited distributes HDPE pipe to various areas of the golf course allowing them to be ready to go with pipe as they progress throughout the course.

Mainline Pipe being delivered between #4 and #5 Fairways.

Mainline pipe ready to go along #1.  

After distributing enough pipe to get started, Landscapes Unlimited began working on mainline yesterday.  They are beginning between #4 and #5 Fairway, because work will cause minimal disturbance to regular play. Trenches are dug using an Astec 960 trencher and are roughly 12" wide and 28-30" deep in this section.  They are dug at this depth to ensure that there is a minimum of 24" of cover on the 4" mainline.  Depth will be adjusted for different size pipe.

Astec 960 Trencher

Mainline trench between #4 and #5 Fairway.

After the trench is dug, Landscapes Unlimited begins laying pipe and communication wire inside the trench.  Warning tape is also laid above the pipe.  Once this is complete, they begin back filling. Back filling is done is increments of 6 inches, followed by tamping.  This process is repeated until they get back to grade.

 Mainline pipe and communication wire inside trench.  Warning tape will be laid after back filling begins.

Astec 960 slowly pushes material back into trench as workers tamp behind it.

Tamping continues.

Back to grade.

After laying a good section of 4" mainline, Landscapes Unlimited came to the first tee in the mainline. This tee is a 4x4x6 tee, with the 6" main line heading across #5 fairway towards #13 and #14.  This tee is built using a 6x6x6 butt fusion tee and 2 6x4 butt fusion reducers.  A small piece of 6" pipe and a flange adapter are also fused to the 6" tee to allow a flanged connection to a 6" gate valve.

Fusing 4" mainline to the already constructed tee.


Each weld is dated, time stamped, and signed by the person who completed the weld.

Completed tee and valve set up ready to go in the ground.

The completed tee and valve are laid in the trench and ready to be back filled.



Friday, October 24, 2014

Pre-Construction Meeting and Staking


A pre-construction meeting was held by Paul McMahon of Hydro Designs on Thursday of this week in order to bring all parties involved together before the start of the project. The plans and specifications were looked over and discussed and all questions that arose were answered.  This ensures that all parties are on the same page before construction begins.

From bottom left- Keith Miller (MCRA), Paul McMahon (HydroDesigns), Dale Downing (Landscapes Unlimited), Jon Lobenstine (MCG), Dan Hofmeister (MCG), and Oscar San Juan (Landscapes Unlimited) look over the plans at the Pre-Construction meeting.

After the conclusion of the Pre-Construction meeting, the group began staking holes 3,4,5, and 13. Using the irrigation plan as a reference, sprinkler head locations are laid out using a tape measure to make sure spacing meets what is specified on the plan.  Some variation from the plan occurs as field conditions are identified.  Each head location is discussed between Paul McMahon (consultant) and Dan Hofmeister (superintendent) to make sure that the layout of the heads will meet the golf courses irrigation needs. Locations are then marked with a color coded flag which correlates to the rotor that will be used.  

Greens Heads are laid out on #4

Approach heads on #5 are staked.

Dan Hofmeister (left) and Paul McMahon (right) discuss perimeter head location on #13 Green.

After staking is complete, Landscapes Unlimited replaces flags with "whiskers," which allow regular mowing to continue without interruption,    

   

Material Delivery

Materials began to arrive on site this past week.  Delivery of materials occurs in plenty of time before the planned start date, giving Landscapes Unlimited plenty of time to get materials organized and ready to go for when work begins.  The majority of materials are being stored in a storage container in the staging area near the Maintenance shop.  All HDPE pipe is stored stored in the adjacent parking lot.

Material Storage Container

Inside the Material Storage Container.

Valve boxes.

Mainline gate valves.

HDPE butt fusion fittings.


Mainline HDPE Pipe.

2" Lateral HDPE Pipe.